ie8 fix

Industrial controls, motors get green makeover

By | July 27, 2011, 3:53am PDT

Keeping industrial control and motor technology operating at optimal performance and energy-efficiency isn’t exactly the world’s sexiest topic. That’s about to change, if start-up LineStream Technologies has anything to say about it. The reason is simple: there is a lot of energy to be saved by helping make industrial motors and manufacturing equipment smarter.

LineStream is touting a software solution called InTAC, tuning and control technology that could help manufacturers reduce the energy consumption of certain processes by up to 50 percent. It also has developed an application called SpinTAC for digital signal processors and motor controls. Earlier this month, the company signed its first high-profile customer for the latter technology, Texas Instruments, which is seeking to provide its motor customers with technology that will help improve the motor performance of everything from washing machines to medical equipment.

Said Chris Clearman, worldwide manager of motor solutions for Texas Instruments:

“Smarter motors can save huge amounts of energy and cost, so TI is working to make sure developers have the microcontrollers, tools and software they need to get to market as fast as possible. Our work with LineStream is an important element in that effort, as we integrate their technology to help our motor customers to make the world greener.”

When I spoke with LineStream CEO Dave Neundorfer about what his company hopes to achieve, he said the market his company is addressing represents a $10 billion opportunity to advance the controls market. Motors account for up to 45 percent of the energy consumed in the United States, he noted, citing commonly referenced industry statistics. LineStream’s flagship InTAC technology is interesting because it can be applied as a seamless software upgrade to certain controllers. It was developed over a period of 10 years at Cleveland State University.

The animation below explains LineStream’s value propositions in greater detail, because its technologies can be applied in a number of different scenarios:

LineStream’s deal with Texas Instruments will impact designers that use that company’s technology to build motor-driven products. The company also is targeting industrial manufacturers that are seeking to reduce the energy consumption of their process equipment and facilities.

For example, LineStream worked with Parker Hannifin in Ravenna, Ohio, on a plant-wide deployment deployment of InTAC. The technology helped drive a 57 percent reduction in energy consumption, according to the general manager Mark Gagnon. He said:

“The implementation was simple. We sent LineStream our program, and then they showed up and installed the inTAC program during a shift changeover. LineStream has a unique product that helped us further optimize what was already a world-class operation.”

Kick off your day with ZDNet's daily e-mail newsletter. It's the freshest tech news and opinion, served hot. Get it.

Topics

Heather Clancy is an award-winning business journalist with a passion for green technology and corporate sustainability issues.

Disclosure

Heather Clancy

Writing publicly about what the high-tech industry is actually doing to help itself and the world get greener or more sustainable is one way I figure I can contribute more meaningfully to said effort. I am also a big OMG-kind-of-fan of smart leadership, which is why the goodly folks who publish this blog let me go on about this topic and why I am always on the hunt for forward-looking business management ideas.

My daily writing is focused on looking for topics for my blogs, GreenTech Pastures and Business Brains. I also write often about emerging technology trends such as mobile computing, unified communications and cloud computing. Occasionally, I will pop up at an industry conference in some sort of speaking capacity. In cases where a speaking engagement involves a sponsor that may be covered in this blog, that fact will be disclosed in coverage as appropriate.

My corporate writing work usually consists of crafting research white papers about some aspect of technology. In the event that my commentary (in written, audio or video form) mentions a company for which I have provided consulting advice, I will disclose that fact. However, there is no connection between these projects and the topics that I am covering in my blog.

Biography

Heather Clancy

Heather Clancy is an award-winning business journalist with a passion for green technology and corporate sustainability issues. Her articles have appeared in Entrepreneur, Fortune Small Business, The International Herald Tribune and The New York Times. In a past corporate life, Heather was editor of Computer Reseller News, where she was a featured speaker about everything from software as a service to IT security to mobile computing.

Heather started her journalism life as a business writer with United Press International in New York. She holds a B.A. in English literature from McGill University in Montreal, Quebec, and has a thing for Lewis Carroll.

3
Comments

Join the conversation!

Just In

RE: Industrial controls, motors get green makeover
Dave M N 28th Jul
Michael, clearly you know the motor space well, appreciate the feedback.

You're right, tuning can improve performance. Combine high-performance controls with hassle-free tuning, and you raise the bar for energy efficiency across a list automated processes and products that goes well beyond servo motors (think high-intensity heating applications such as aluminum or polymer extrusion).

As customers demand better energy efficiency from their products, and the cost of energy continues to rise, many OEM's are switching from motors "with on off" switches to smarter, high-performance motors. Today, about 2B of the 10B electric motors sold worldwide annually fall into the 'smart' motor category, a number that is expected to grow at >15% over the coming years. You are correct that simple 'on-off' motors would not benefit from enhanced control.

No magic wands, just an innovative, hassle-free approach to controlling automated products.
0 Votes
+ -
Message has been deleted.
gildaevans Updated - 27th Jul
0 Votes
+ -
This product is mostly about tuning servo drives. Few people know how to do this properly. If you tune a drive better you can always save energy.

This first assumes you have a servo drive to begin with or at least a VFC. A washing machine has just a simple motor with on off switches. Adding some kind of solid state motor drive that can be tuned will add lots of expense. It is very questionable that over the life of the washing machine the cost would be paid back.

Money and Energy are basically the same thing. You can always make a very expensive product that will use less energy. This product will take much more energy to produce. Can you get this energy back over the life of the product? Some times yes but most of the time no. There is no magic wand.
Michael, clearly you know the motor space well, appreciate the feedback.

You're right, tuning can improve performance. Combine high-performance controls with hassle-free tuning, and you raise the bar for energy efficiency across a list automated processes and products that goes well beyond servo motors (think high-intensity heating applications such as aluminum or polymer extrusion).

As customers demand better energy efficiency from their products, and the cost of energy continues to rise, many OEM's are switching from motors "with on off" switches to smarter, high-performance motors. Today, about 2B of the 10B electric motors sold worldwide annually fall into the 'smart' motor category, a number that is expected to grow at >15% over the coming years. You are correct that simple 'on-off' motors would not benefit from enhanced control.

No magic wands, just an innovative, hassle-free approach to controlling automated products.

Join the conversation!

Formatting +
BB Codes - Note: HTML is not supported in forums
  • [b] Bold [/b]
  • [i] Italic [/i]
  • [u] Underline [/u]
  • [s] Strikethrough [/s]
  • [q] "Quote" [/q]
  • [ol][*] 1. Ordered List [/ol]
  • [ul][*] · Unordered List [/ul]
  • [pre] Preformat [/pre]
  • [quote] "Blockquote" [/quote]
ie8 fix

The best of ZDNet, delivered

ZDNet Newsletters

Get the best of ZDNet delivered straight to your inbox

Facebook Activity

White Papers, Webcasts, & Resources
ie8 fix