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In order to create the 3D model of Thomas Jefferson, RedEye on Demand used a 3D printer capable of both museum quality finish and museum-scale size. These are Jefferson's legs.
Jefferson in partsMaking the Jefferson replica statue required 3D laser scans of the existing statue at Monticello. The data that was generated was sent as a digital model to RedEye on Demand, which 3D-printed the new statue in four parts.
The replica statue was made from production-grade thermoplastics, meaning that the final product should be strong and durable. RedEye on Demand used what it calls a "sparse-fill technique" for the statue's interior. That's a process that's similar to honeycomb and means that the statue is light and relatively inexpensive, yet high quality and strong.